Conair 5000 User's Guide Page 73
- Page / 111
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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Before Beginning (continued)
❏ Find the wiring and equipment diagrams that were shipped
with your dryer. These diagrams are the best reference for correct-
ing a problem. The diagrams also will note any custom features,
such as special wiring or alarm capabilities, not covered in this
User Guide.
6
Troubleshooting
A Few Words of Caution
The Carousel Plus W Series Dryer is equipped with numerous safety devices.
Do not remove or disable them. Improper corrective action can lead to haz-
ardous conditions and should never be attempted to sustain production.
WARNING: Only qualified service personnel should examine and correct
problems that require opening the dryer’s electrical enclosure or using
electrical wires to diagnose the cause.
WARNING: High voltage. Always stop the Carousel Plus dryer,
disconnect and lock out the main power source before troubleshooting
or performing repairs.
CAUTION: Hot surfaces. Always protect yourself from hot surfaces inside
and outside of the dryer and hopper.
See warnings
below. Open the
electrical enclosure
to check fuses and
heater contactors.
Troubleshooting l 6-3
- Carousel Plus Dryer 1
- Table of Contents 3
- 4-1 Operation 4
- 5-1 Maintenance 4
- 6-1 Troubleshooting 5
- A Appendix 6
- B Appendix 6
- C Appendix 6
- Introduction 7
- Purpose of the User Guide 8
- How the Guide is Organized 8
- Your Responsibility as a User 9
- ATTENTION: 10
- Read this so no one gets hurt 10
- How to Use the Lockout Device 12
- Description 13
- Typical Applications 14
- (continued) 15
- How It Works 16
- How It Works (continued) 17
- Series Dehumidifying Dryers 19
- Carousel Plus W Series 20
- Dehumidifying Dryer Options 20
- Installation 21
- Unpacking the Boxes 22
- Preparing for Installation 23
- Desiccant Wheel 24
- Installing the Regeneration 24
- Exhaust Cover 24
- (W600 - 1000) 25
- Air Outlet Adapters 26
- Connecting the Main Power 28
- Opening the Dryer Doors 29
- Checking for Proper Air Flow 29
- Connecting the Air Hoses to a 32
- Single Hopper (W600 - 1000) 32
- Single Hopper (W1600 - 5000) 33
- ResinWorks 34
- Connecting the Dryer to 35
- Connecting Air Hose Adapters 36
- Optional Precooler 37
- Testing the Installation 39
- 4 Press the STOP button 40
- Operation 41
- Set Point Actual 42
- Control Functions 43
- Control Function Flow Chart 43
- Setup Menu 44
- Test Mode Menu 44
- Alarm History Menu 44
- Function 45
- Control Function Descriptions 45
- To Start Drying 55
- To Stop Drying 56
- Using Dewpoint Control 58
- Maintenance 59
- Preventative Maintenance 60
- Checklist 60
- Checking the Dewpoint 61
- Cleaning the Hopper 63
- Cleaning the Process Filter 64
- 5-8 l Maintenance 66
- Cleaning the Aftercooler/ 67
- Intercooler Coils 67
- Cleaning the Volatile Trap on 69
- Inspecting Hoses and Gaskets 69
- 5-12 l Maintenance 70
- Troubleshooting 71
- Before Beginning 72
- Before Beginning (continued) 73
- A Few Words of Caution 73
- Auto Start 74
- Dryer Status 74
- Process Blower Regen. Blower 74
- Regen. Heater 74
- Possible cause 75
- Solution 75
- Additional Alarms 85
- Dewpoint Troubleshooting 87
- Poor Material Drying 88
- Troubleshooting (continued) 89
- Replacing Fuses 93
- Regeneration heater 94
- Troubleshooting l 6-25 95
- (W600 - 1000) (continued) 97
- (W1600 - 2400) 98
- (W1600 - 2400) (continued) 99
- (W3200 - 5000) 100
- (W3200 - 5000) (continued) 101
- Replacing the Desiccant Wheel 102
- Assembly (W600 - 1000) 102
- Motor (W600 - 1000) 104
- Before You Call 107
- We’re Here to Help 107
- Equipment Guarantee 108
- Performance Warranty 108
- Warranty Limitations 108
- Cleaning the Precooler Coils 109
- Demister 110
- Demister (W1600 -5000) 111
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