Conair 5000 User's Guide download pdf (Page 7)

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Introduction

Purpose of the user guide. . . . . . . . . . . . . . 1-2

How the guide is organized. . . . . . . . . . . . . 1-2

Using the Carousel Plus W Series

as a central dryer . . . . . . . . . . . . . . . . 1-3

Your responsibilities as a user. . . . . . . . . . . 1-3

ATTENTION:

Read this so no one gets hurt . . . . . . . . 1-4

How to use the lockout device. . . . . . . . . . . 1-6

SECTION

Introduction l 1-1

Introduction

1 2 3 4 5 6 7 8 9 10 11 12 ... 170 171

Carousel Plus Dryer 1
4-1 Operation 4
5-1 Maintenance 5
6-1 Troubleshooting 5
B Appendix 6
C Appendix 6
Introduction 7
Purpose of the User Guide 8
How the Guide is Organized 8
Your Responsibility as a User 9
ATTENTION: 10
Read this so no one gets hurt 10
How to Use the Lockout Device 12
Description 13
Typical Applications 14
How It Works 16
How It Works (continued) 17
Series Dehumidifying Dryers 19
Carousel Plus W Series 20
Dehumidifying Dryer Options 20
Installation 21
Unpacking the Boxes 22
Preparing for Installation 23
Desiccant Wheel 24
Installing the Regeneration 24
Exhaust Cover 24
Installation l 3-5 25
Air Outlet Adapters 26
Connecting the Main Power 28
Opening the Dryer Doors 29
Checking for Proper Air Flow 29
Connecting the Air Hoses to a 32
Single Hopper (W600 - 1000) 32
Single Hopper (W1600 - 5000) 33
ResinWorks 34
Connecting the Dryer to 35
Connecting Air Hose Adapters 36
Optional Precooler 38
Testing the Installation 39
Using Communications 40
Operation 41
: Control Panel DC-2 42
Carousel Plus W Series Dryer 42
Control Functions 43
Control Function Flow Charts 43
How to Navigate the Menu Tree 43
POWER ON 44
Operation l 4-5 45
SCREEN # 46
Operation l 4-7 47
4-8 l Operation 48
Screen # 49
Operation l 4-9 49
4-10 l Operation 50
Function 51
Control Function Descriptions 51
To Start Drying 74
To Stop Drying 75
To Start Drying (continued) 75
How to Use the Supervisor’s 76
Password 76
Password (continued) 77
Dewpoint Control 78
Using the Auto Start Timer 79
4-40 l Operation 80
Maintenance 81
Preventative Maintenance 82
Checklist 82
Checking the Dewpoint 83
Cleaning the Hopper 85
Cleaning the Process Filter 86
5-8 l Maintenance 88
Cleaning the Aftercooler/ 89
Intercooler Coils 89
Intercooler Coils (continued) 90
Inspecting Hoses and Gaskets 91
5-12 l Maintenance 92
Before Beginning 94
Before Beginning (continued) 95
A Few Words of Caution 95
Acknowledge 96
Alarm LED and 96
Possible cause 100
Solution 100
Shutdown Alarms 100
Passive Alarms 101
Additional Alarms 105
Dewpoint Troubleshooting 107
Poor Material Drying 108
Troubleshooting 108
Troubleshooting (continued) 109
Replacing Fuses 113
Regeneration heater 114
Troubleshooting l 6-23 115
(W600 - 1000) 116
(W600 - 1000) (continued) 117
(W1600 - 2400) 118
(W1600 - 2400) (continued) 119
(W3200 - 5000) 120
(W3200 - 5000) (continued) 121
Replacing the Desiccant Wheel 122
Assembly (W600 - 1000) 122
Motor (W600 - 1000) 124
Motor (W1600 - 5000) 125
We’re Here to Help 127
Before You Call 127
Equipment Guarantee 128
Performance Warranty 128
Warranty Limitations 128
Cleaning the Precooler Coils 129
Demister (W600 - 1000) 130
Demister 131
C-3 l Appendix 132
Addendum 133
Communication Protocols for 133
Common Controls 133
Table of Contents 135
D-1 SPI Communications 136
A Appendix 136
Modbus Communications 137
Description of Modbus 138
Communications 138
Installing the Modbus 138
Communication Hardware 138
Modbus Communications l A-3 139
A-4 l Modbus Communications 140
Ethernet Communications 141
Description of Ethernet 142
Installing the Ethernet 142
DeviceNet 145
(continued) 146
Using the DeviceNet 147
Installing the EDS Files 149
Gateway Parameter List 156
SPI Communications 157
Hardware 158
Software 158
Software (continued) 159
Supported Dryer SPI Commands 160
Modbus RS-232/485 Serial 165
Communication Parameters 165
Related Drawings 167
Modbus TCP/IP 168
Communications Parameters 168
Appendix l A-5 169
A-6 l Appendix 170
Appendix l A-7 171

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Conair 5000 User's Guide Page 7

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